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Maximize the Productivity of Your Equipment With Patch OEE

Patch OEE (overall equipment effectiveness) is a cloud-based solution designed to maximize your production efficiency. It combines real-time shop floor data and easy-to-use technology to pinpoint inefficiencies, measure effectiveness and support continuous improvement.​

Ideal for manufacturers in food, beverage, personal care, chemical, electronics and industrial manufacturing industries.

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Optimize Production.

Respond Faster.

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Drive Continuous Improvement With Real-Time Data

Patch OEE software provides insights into production efficiency. What are your key performance losses? When will order X complete on line A? Which product-machine combo performs best? Easily connect to your production environment for reliable, real-time data to analyze and boost efficiency.

Patch OEE (Frontix) Product UI 2

Get Up and Running in Just Weeks​

Patch OEE is powered by the Cloud, accessible via a web browser or a mobile application. In addition, the system can be implemented in just a few weeks, giving you quick access to your production efficiency metrics and analysis, to make agile decisions which can positively impact your bottom line.

Patch OEE (Frontix) Product UI 3

Go Paperless

Patch OEE delivers digital insights from production activities, giving a comprehensive breakdown into losses from speed, stoppages and rejects. This observation tool enables you to track compliance and manage exceptions in real-time.

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Get Started Instantly—No Coding Needed

Patch OEE is designed with role-specific views and multi-language functionality. Exceptionally easy to use, straight out of the box, without coding or programming. After using this user-friendly tool, you can take immediate action to adjust processes based on the insights from the system.

Standard

Including 4 Production Lines

Starting From €595 per Month
  • Current plant overview

  • Automatic OEE registration based on signals from the OEE bottleneck machine

  • OEE Dashboard & Reports

  • Including Patch Data collector hardware

  • Explanation of downtime reasons via PC

  • Export to Excel

  • Unlimited Users and Screens

  • Option to add unlimited production lines

  • No local software required

  • Optional: UMTS modem

  • Optional: Stops selector (log downtime reasons directly at the machine using a toggle switch)

  • Including hosting, management and maintenance

  • Includes support (phone/email) by Support Desk

  • Monthly subscription, cancel anytime

Pro

Including 4 Production Lines

Tailored Pricing

All 'Standard' features plus:

  • Products, production orders and always up-to-date plan board

  • Interface for importing production planning (Excel)

  • Performance analyses per product(group) and/or production order

  • Team performance tracking

  • Status on TV monitor

Options:

  • Data collection via XML interface

  • Downstream count and output signals

  • Productivity monitoring

  • Product weight monitoring (Give-Away)

Enterprise

Looking for an Enterprise Solution?

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All 'Pro' features plus:

  • Operator module: Support for operators on the line

  • Recording and analysis of upstream and downstream installations

  • Analysis and reporting of line performance

Options:

  • Proprietary on-premise server (at 3+ locations) or a private cloud solution

  • Integration with local IT systems (ERP/MRP) via Patch OEE WebService

  • ERP interface for end products

Rapid Deployment, Rapid ROI

Patch OEE is a versatile, centralized and rapidly deployable solution, perfect for any organization looking to standardize their performance management across the plant network. It allows you to bridge the gap between ERP and the automation and control layer on the shop floor, allowing complete visibility into released production runs.

The system is ideal for production companies in the food, beverages, process and industrial manufacturing industries. It can be deployed seamlessly at individual sites or in multi-site enterprises operating a linear, fast-moving production line.

Patch OEE combines advanced features, developed from years of user experience, with a user-friendly design in the cloud. Delivering immediate benefits from day one, Patch OEE ensures a rapid ROI whilst optimizing manufacturing performance.

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Advanced Features to Drive Continuous Improvement

Optimal Plan Attainment and OEE

Patch OEE provides visual insights into your production attainment (Plan vs. Actual) with estimated finish times calculated in the moment based on the existing OEE allowing you to react immediately and adjust for optimal production planning. What’s more, a comprehensive breakdown into the breakdown of total used time, helps to arm planners with the necessary intel to gauge product turnaround times more effectively for different line, shift and product combinations.

Collaboration on the Shop Floor

Within Patch OEE, operator tasks can be embedded within the solution, and can be triggered at predetermined intervals such as every X amount of product produced or every start of run. Enabling greater collaboration through dashboards, your team members in the factory have a direct view of these tasks and actions, to detect and solve problems in real time. It also offers the capability to compare the performance of different teams and to optimize it where necessary.

Labor Productivity

With our solution, you can track and manage the actual productivity of labor throughout the factory to better control labor costs and ultimately factor them into production efficiency.

Insight Into Production and Losses

Patch OEE offers out of the box reporting that provides immediate insights into production state, and the relevant production parameters that have an impact on performance. End users can filter these reports across many different layers and levels to identify key opportunities to reduce costs and unlock hidden capacity.

Promote Continuous Improvement

Drive continuous improvement initiatives across the plant and entire organization by closing the loop between potential and actual improvements. For example, users can drive significant efficiency gains by keeping track of actual cleaning and changeover times, and the reasons into their over runs. These reasons can be aggregated upwards across the site to highlight repetitive issues that need action.

Data-Driven Decisions

In addition to the live dashboards which allow the end user to filter insights across many different layers and levels, our reporting module offers production managers a great alternative to review and consume information in a very standardized and structured manner. For example, the data prep can be reduced down to a single click, as reports can be scheduled into your inbox at predefined times for example at the end of each day, week or month. This provides a powerful means to consume key insights on a regular basis, helping to understand the performance trajectory of the plant.

Get in touch today to speak with an expert in your industry

Schedule a free 30-minute live demo with us to see Patch OEE in action—tailored to your industry’s needs.

Patch OEE Product UI